Case Studies
05 July 2021
An Anglo-American Platinum (Anglo)’s room and pillar platinum mine is in the process of designing two new declines. As part of this process a dynamic simulation model for both rock and personnel logistics was commissioned. SET was appointed to develop these models.
Primary Objective
The primary objective of the ore handling simulation model was to determine the individual mining section’s throughput capacity given the equipment constraints and alternative operating parameters.
Secondary Objective
Secondly, to test the capacities of the trunk and decline conveyors.
Primary Objective
The objective of the personnel logistics model was to establish how different shift hours affect the average available personnel face-time for different scenarios.
Secondary Objective
The secondary objective was to determine how the hours available in a shift is allocated to the different elements that constitutes a full working day.
The simulation model was constructed in detail to understand the variability of the rock arrival profile on strike and subsequently on the main decline conveyor.
Figure 1: The Mining Cycle
Mining cycle for the room and pillar method
LHD loading and transportation to tip(s)
Ground support activities using Bolters
Operating schedules, feed rates
Conveyor speeds/movement rate
Strike conveyors merging onto Decline conveyor
Maintenance strategy/intervals and durations
Availabilities, failures (MTBF, MTTR)
Personnel chairlift to a designated level and working areas
Transportation to and from Work areas
Walking, queuing at chairlift stations
Personnel delay for shift durations
Several scenarios with different equipment configurations were evaluated for both the current shift schedule (10-hour shift) as well as the new proposed shift schedule (12-hour shift).
Figure 3: Room And Pillar Section Dashboard – Proposed Shift Operations
The following conclusions below were made based on the results of the simulation study.
Current Shift Operations
The required monthly target can be reached with the current configuration given that the operational constraints are lifted from the mining cycle operations
Combined section throughput can be increased by aligning the belt feeder capacities with the strike belt capacities
New Shift Operations
The proposed shift operations allowed for additional capacity and throughput
Individual sections can achieve more than the required throughput, given the introduction of additional Bolters and/or double-boom drilling operations
Personnel Logistics
For the current shift schedule, face-time will decrease to 7.7 hours during later stages for the Life of Mine (LOM)
With the new proposed shift schedule, face-time will still decrease but only to 8.5 hours during later stages for the Life of Mine (LOM)